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Insulation Thickness Values of LV and MV cables

Insulation thickness of power cables acc to IEC 60502-1

Nominal Cross Section of Conductor

PVC Insulated

XLPE Insulated

mm2

0.6/1 kV

1.8/3 kV

0.6/1 kV

1.8/3 kV

1.5 & 2.5

0.8

 

0.7

 

4 & 6

1.0

 

0.7

 

10 & 16

1.0

2.2

0.7

2.0

25 & 35

1.2

2.2

0.9

2.0

50

1.4

2.2

1.0

2.0

70

1.4

2.2

1.1

2.0

95

1.6

2.2

1.1

2.0

120

1.6

2.2

1.2

2.0

150

1.8

2.2

1.4

2.0

185

2.0

2.2

1.6

2.0

240

2.2

2.2

1.7

2.0

300

2.4

2.4

1.8

2.0

400

2.6

2.6

2.0

2.0

500

2.8

2.8

2.2

2.2

630

2.8

2.8

2.4

2.4

800

2.8

2.8

2.6

2.6

1000

3.0

3.0

2.8

2.8

 

MV power cables acc to IEC 60502-2

 

Nominal Cross Section of Conductor

XLPE Insulated

mm2

3.6/6 kV

6/10 kV

8.7/15 kV

12/20 kV

18/30 kV

10

2.5

----

-----

-----

-----

16

2.5

3.4

-----

-----

-----

25

2.5

3.4

4.5

-----

-----

35

2.5

3.4

4.5

5.5

-----

50 to 185

2.5

3.4

4.5

5.5

8.0

240

2.6

3.4

4.5

5.5

8.0

300

2.8

3.4

4.5

5.5

8.0

400

3.0

3.4

4.5

5.5

8.0

500 to 1000

3.2

3.4

4.5

5.5

8.0

 

Note : Any smaller conductor cross-section than those given in this table is not recommended. However, if a smaller cross-section is needed, either the diameter of the conductor may be increased by a conductor screen , or the insulation thickness may be increased in order to limit, at the values calculated with the smallest conductor size given in this table, the maximum electrical stresses applied to the insulation under test voltage.